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Casadei ALA 23R Edgebander with Rounding Corner Unit

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Item # ALA23R

List Price: $62,440.00

Our Price: $62,440.00

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The Casadei ALA 23 R Edgebander is your complete Edgebanding solution. The Casadei ALA 23 R Edgebander includes units for buffing, edge scraping, corner rounding, end trimming, and gluing. The full-featured control panel and automatic positioning features bring convenience to your workflow, while the lockable main switch, safety hoods, and centralized dust extraction will keep the process safe and clean.

FEATURES


MEGA 200 Control Panel



  • Alphanumerical keyboard with 5,7" LCD color graphic video

  • Numerical control complete with PLC (which eliminates relays and micro switches), to carry out quickly, easily and without errors the execution of customized working programs (100 programs maximum), with options for english or metric units

  • Controls the unit's pneumatic positioning, automatic start of motors, glue pot temperature control and adjustment

  • Selection of first and second passage without changing programs

  • Simple and controlled diagnostics to obtain a quick solution to possible failures

  • Partial and absolute process statistical data: number of processed pieces and edges, machine start times, track feeding



Comfort Kit



  • Pressure roller jump. No adjustments between banding thickness

  • Automatic 2-Position tilting of end trimming unit from control panel; from 0° to 15°

  • Kit with 2 pneumatic positions for corner rounding unit; from thin to 3 mm banding

  • Pneumatic exclusion (on/off) of edge scraping unit from the control panel



Gluing System



  • Hot melt glue with quick heat up system and internal Teflon coating to allow easy glue replacement

  • Glue application on the panel by means of heated glue spreading roller

  • Digital thermostat to control the temperature of the applied glue

  • Device for automatic recovery of unused glue

  • Shear device for coiled edges with maximum thickness of 3 mm

  • Three edge pressure rollers with pneumatic independent adjustment: the first roller is powered with clutch unit. The second and the third have opposite taper to guarantee a perfect adhesion to the applied edge

  • Automatic edge loading system for strips and coiled edges: includes coil holder plate with 750 mm diameter

  • Automatic glue pot temperature reduction after a period of non-use

  • Pressure rollers adjustment outside the safety cabinet

  • Interchangeable glue pot unit with rapid unlocking for a quick glue pot unit change

  • Glue capacity approximately 1.5 kg (3.3 lbs)


End Trimming Unit



  • Two independent high frequency motors

  • Tilting motors with manual adjustment from 0 to 15°

  • Can also process post/soft formed panels.

  • Prismatic guide ways with pre-loaded re-circulating ball bearings.

  • Each operating motor equipped w/ copying device for an accurate positioning of the cutters

  • Pair of blades included


Superposed Trimming Unit



  • Superposed trimming unit with two high frequency motors

  • Mounted on a support and strongly fixed to the unit base frame to carry out the trimming of the top and bottom exceeding edge.

  • Each motor is equipped with vertical copying pads for an accurate positioning of tools with reference to the trimming.

  • The unit is equipped with brazed straight cutters. (1 R space)

  • Kit to substitute brazed welded cutters with throwaway knives

  • Spare pair of knives radius 3 mm for edge scraping unit (cutterheads are not included)

  • Detachable motors with a quick disconnect electrical connections.


Corner Rounding Unit



  • 2-High frequency motor, Top and Bottom trimming

  • On-the-fly trimming

  • 3 mm pvc/abs & thin edges applied on straight sides of post/soft formed panels

  • Front & vertical copying devices w/ ground and chrome plated contact surfaces

  • Two working positions pre selectable

  • Prismatic guide ways and re-circulating ball system adopted

  • Pneumatic exclusion device from control panel (standard)

  • Maximum edge working thickness 3 mm


Edge Scraping Unit



  • For the finishing of 3 mm PVC/ABS edges

  • Assures an excellent vibration free finish thanks to its high rigidity structure

  • High working precision thanks to the front and vertical copying pads (with chrome plated surfaces), which assure an accurate positioning of the knives in relation to the cutting point

  • 2 mechanical digital readouts for an easy adjustment of the front copying pads and cutters

  • Pair of knives included (3 mm radius)


Brushing Unit



  • Two motors for cleaning and polishing of the edge

  • Tilts for greater flexibility

Main Unit

Working height (trimming)8 to 55 mm(0.31 to 2")
Working height (rounding)10 to 45 mm(0.39 to 1.75")
Thickness of edges in strips0.4 to 8 mm
Thickness of coiled edges0.4 to 3 mm
Maximum overhanging material removal4 (2+2) mm(0.15")
Minimum edge length with 3 mm coiled edges250 mm(10)
Min. panel width with coiled edges65 mm(2.5")
Min. panel length with coiled edges (min. width 200 mm)140 mm(5.5")
Distance between two successive panels500 mm(20")
Feed speed10.5 m/min(34 fpm)
Pneumatic operating pressure6 bar(90 psi)
Machine weight1100 kg (2,420 lbs)
Electrical voltage, 3 phase220/230 - 50/60 Hz

Gluing System

Power consumption2.8 kW
Approximate glue capacity1.5 kg

End Trimming Unit

Motor power (each)0.35 kW
Blades rotation speed at 200 Hz12,000 RPM

Superposed Trimming Unit

Motor power (each)0.55 kw
Cutters rotation speed at 200 Hz12,000 RPM

Corner Rounding Unit

Motor power (each)0.55 kw
Cutter rotation speed at 200 Hz12,000 RPM

Edge Scraping Unit

Motor power (each)0.25 kw
Cutters rotation speed3,000 RPM
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